Predictive Infrastructure Maintenance
Stop Reacting to Failures. Start Predicting Them.
We are moving your maintenance program from “fail and fix” to “predict and prevent.” Therefore, our AI powered Predictive Maintenance services analyze your asset data in real-time to tell you what is going to fail, why, and when.
Predictive Maintenance (PdM) is the solution. Instead of guessing, we use Industrial IoT (IIoT) sensors to "listen" to the health of your assets 24/7. Our Nexus AI Platform ingests this data, acting as an AI expert to detect tiny, invisible changes (like vibration or heat) that signal a future failure. Ultimately, this allows you to stop servicing healthy machines.
The Challenge: The Tyranny of the Maintenance Schedule
For decades, you’ve had two bad, costly options for maintenance: reactive (waiting for it to break) or preventive (servicing healthy machines). Our Predictive Maintenance services offer a third, data-driven option.
Reactive Maintenance (Run-to-Fail)
You wait for a critical asset (a pump, motor, or HVAC unit) to break, and then you scramble. This approach is chaotic, expensive, and causes catastrophic, unplanned downtime for your operations.
Preventive Maintenance (Schedule-Based)
You service every asset every 6 months, "just in case." While this is safer, you waste millions on unnecessary labor and parts for healthy machines, and you still miss the assets that fail unexpectedly.
Our Core Predictive Maintenance Services
Vibration Analysis
We start with a physical site survey. Specifically, we analyze your terrain, RF (radio frequency) environment, and asset locations to design the optimal network architecture.
Thermal Monitoring
Uses thermal cameras and sensors to spot overheating in electrical panels, circuit breakers, and transformers before they can cause a fire.
Acoustic & Ultrasonic Analysis
"Listens" for high-frequency sounds that indicate gas/air leaks in compressed systems or electrical "arcing."
Oil & Fluid Analysis
Monitors lubricant quality, temperature, and particle count to predict gearbox or hydraulic system failures.
IIoT Sensor & Network Deployment
Our engineers deploy the right industrial-grade sensors and the secure IoT Sensor Network to reliably collect the data.
AI Model Development (ML)
Our data scientists use the Nexus AI Platform to build and train the custom models that generate your "days-to-failure" predictions.
The Holistic Advantage: We're Not Just an "IoT Installer"
A Core Part of Critical Monitoring
This service is the "why" behind our Critical Infrastructure Monitoring solution, providing the AI-powered prediction, not just the 24/7 monitoring.
Secured by OT Experts
Placing sensors is a risk. Therefore, our Cybersecurity team designs your IIoT network to be segmented, protecting your Critical Infrastructure.
Deep ERP Integration
This is the ultimate advantage. When our AI predicts a failure, our system integrates directly with your Enterprise ERP (Unit4, Microsoft) to automatically create a work order.
Closes the Maintenance Loop
We don't just alert; we act. Our system checks spare parts inventory and schedules the technician in your Facility Management Platform, closing the loop from prediction to action.
Stop Guessing. Start Predicting.
Unplanned downtime is your single biggest and most preventable operational cost. Let our AI and IIoT experts show you how our Predictive Maintenance services can save you millions.
